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What are the applications of automatic gluing lines for packaging boxes in the packaging industry
source：www.xabgcl.cn | Release time：2025年12月23日1、 Core application scenario: covering key links in the entire production process of packaging boxes
The automatic gluing line is not just a single gluing process, but a core process that connects packaging boxes before forming, adapting to the entire production chain of mass-produced paper boxes and replacing the inefficient mode of manual gluing and semi-automatic gluing
Pre gluing process for box blanks (core application): After the paper box is die cut and formed, the correct gluing is applied to the bonding positions of the box edge, bottom, and cover to prepare for subsequent folding and forming. It is a key pre process for packaging box forming and is suitable for unified gluing of large quantities of box blanks.
Online linkage molding process: It can be linked with paper box folding machine, molding machine, and laminating machine to achieve integrated operation of "gluing → folding → laminating → shaping", without manual transfer, fully automated flow, and suitable for high-speed mass production.
Correct gluing process for irregular packaging boxes: For the irregular adhesive positions of irregular packaging boxes (such as the top and bottom lid and corners of irregular gift boxes), fixed-point gluing is achieved through correct positioning, solving the problem of uneven and leaking glue during manual gluing.
After laminating/mounting paper, apply adhesive: After laminating and mounting the packaging box surface paper (surface paper+corrugated paper/grey cardboard), apply adhesive to the bonding area to ensure a firm fit between the surface paper and the box body, avoiding glue peeling.
2、 Core application value: Compared to manual labor, solving the core pain points of packaging production
This is the core reason for the popularity of automatic glue coating lines in the packaging industry, which is suitable for the needs of mass production and high-quality packaging boxes. The core values are reflected in "efficiency, correctness, cost reduction, and stability"
Improve production efficiency and adapt to large-scale production:
The gluing speed can reach 100-500pcs/minute (adjusted according to the box type), which is 10-20 times more efficient than manual gluing. It is suitable for large-scale orders of essential categories such as e-commerce packaging boxes and food packaging boxes;
Support 24-hour continuous operation without manual fatigue error, able to quickly respond to peak season order demands and shorten delivery cycles.
Ensure adhesive accuracy and improve packaging box quality:
The amount of glue applied is correct and controllable (glue error ≤ 0.02g), the glue line is uniform and straight, without any glue leakage, overflow, or excess glue problems, to avoid glue leakage and contamination of the box surface after bonding, and glue leakage leading to glue failure;
The glue application position is correct (positioning error ≤ 0.1mm), the alignment of the bonding position is high, and the edges and corners of the packaging box are flat and free of warping after molding, which improves the qualification rate of the finished product (from 75% manually to over 99%).
Reduce overall costs and adapt to the demand for mass production cost reduction:
Labor cost: One automatic glue coating line can replace 5-10 glue coating workers, significantly reducing labor wages and management costs for long-term use, especially suitable for the industry trend of rising labor costs;
Glue cost: Properly controlling glue to avoid glue waste, reducing glue loss by 30% to 50% compared to manual glue application, and saving consumable costs;
Rework cost: High yield of finished products, reducing rework and scrap caused by adhesive problems, and lowering loss costs.
Adapt to diverse box types and have strong adaptability for flexible production:
By adjusting parameters such as glue position, glue amount, and speed, it is possible to adapt packaging boxes of different sizes and specifications without the need for significant mold changes. Switching box types only takes 5-10 minutes;
Supporting various adhesives such as water-based adhesive, hot melt adhesive, and oil-based adhesive, adapting to the bonding needs of different material packaging boxes, and flexibly adapting to multiple category orders.
Improve production stability and adapt to standardized production:
Fully automated operation, not affected by manual proficiency or emotions, with uniform and stable glue application effect, ensuring consistent quality of packaging boxes in the same batch, and adapting to the standardized packaging needs of enterprises;
Equipped with leak proof glue and broken glue alarm function, it can promptly troubleshoot and avoid the production of batches of defective products.
3、 Targeted application of segmented packaging box categories (strong practicality, in line with industry reality)
The automatic glue line is suitable for the vast majority of packaging box categories in the packaging industry, with targeted adaptation of core pain points for different categories and correct implementation
E-commerce express box (large usage)
Suitable box types: corrugated express box, airplane box, postal box;
Core application: rapid glue application at the bottom and cover of the box, suitable for high-speed production (300~500pcs/min). Low cost water-based glue is used to control the glue correctly and avoid overflow and contamination of the express waybill;
Core value: Efficient adaptation to e-commerce promotion orders, ensuring that the molded product is firm and undamaged, and resistant to transportation bumps.
Food packaging box (high requirements)
Suitable box types: mooncake box, pastry box, snack packaging box, fresh food packaging box;
Core application: Proper application of food contact grade adhesive, no leakage or residue of adhesive, firm adhesion of the box body, suitable for coating food box surface paper after lamination and hot stamping, avoiding glue contamination of food;
Core value: Complies with food packaging safety standards, has good sealing after molding, is moisture-proof and leak proof, and ensures food storage safety.
Gift packaging box (high quality)
Suitable box types: Heaven and Earth cover gift box, deluxe gift box, cosmetics box, jewelry box;
Core application: Correctly apply adhesive at the fitting position between the irregular corners, box cover, and box body, with thin and uniform adhesive lines and no overflow affecting the appearance of the gift box; The linkage molding machine can achieve correct pressing of gift boxes;
Core value: Ensure the appearance of the gift box, with smooth edges and no curling edges, and enhance the texture and premium of the gift packaging.
Daily necessities/pharmaceutical packaging boxes (high standard)
Suitable box types: shampoo packaging box, toothpaste box, medical paper box, health product box;
Core application: Correctly apply glue to small-sized boxes (such as pharmaceutical paper boxes), the glue is environmentally friendly and odorless, and the fit is firm and not easy to peel off; Adapt to the adhesive requirements of paper box lamination and window opening;
Core Value: Compliant with environmental and regulatory requirements for daily necessities and pharmaceutical packaging, not easily deformed after molding, and suitable for assembly line packaging operations.
Heavy duty packaging paper box (high-strength)
Suitable box types: home appliance packaging boxes, electronic product packaging boxes, heavy-duty corrugated cardboard boxes;
Core application: Box body splicing position, reinforced edge thickening coating, using high-strength hot melt adhesive to ensure bonding strength and resistance to heavy object compression;
Core value: Enhance the load-bearing capacity of cardboard boxes, avoid cracking during transportation, and adapt to the packaging needs of large products.
4、 Adapt to the segmented fields of the packaging industry (covering the entire industry with strong demand)
Color printing packaging factory (core user): undertakes various packaging box orders, and the automatic glue coating line is the core equipment for mass production, suitable for multiple categories and batches of orders, improving delivery efficiency and quality, and enhancing order competitiveness.
E-commerce supporting packaging factory: focusing on the production of e-commerce express boxes, with automatic glue coating lines adapted for high-speed mass production, to cope with the peak of e-commerce promotion orders, and is the core equipment for capacity guarantee.
Food packaging factory: Adapt to the safety and hygiene requirements of food packaging boxes, correctly apply glue to avoid glue contamination, comply with food packaging compliance standards, and improve mass production efficiency.
Gift/Cosmetics Packaging Factory: Adapt to the quality requirements of gift boxes, apply glue correctly to ensure appearance, and link molding to enhance the delicacy of gift boxes, supporting packaging premiums.
Pharmaceutical/Daily Necessities Packaging Factory: Adapt to regulations and environmental requirements, apply glue correctly to small box shapes to ensure packaging firmness, and adapt to assembly line packaging operations for pharmaceuticals and daily necessities.
5、 Additional advantages of application: Adapting to the development trend of the packaging industry
Adapting to environmental trends: supporting water-based adhesives, plant-based adhesives, and other environmentally friendly adhesives, with no excessive VOC emissions, in line with packaging industry environmental policies, and avoiding environmental penalties.
Adapting to the trend of intelligence: It can be integrated into the factory MES system to achieve real-time monitoring of glue parameters, production volume, and qualification rate, and adapt to the intelligent transformation needs of packaging factories.
Adapt to the trend of lightweight packaging: For lightweight packaging boxes (such as thin cardboard boxes), correctly control the glue to avoid excessive glue causing deformation of the box body, and adapt to the trend of lightweight packaging to reduce costs.
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